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Design & Development of a Reclaimed Water Filter Controller for a Water Treatment Plant

Design & Development a Reuse Water Filter Controller for a Water Treatment Plant

STA-CON capabilities for designing and developing control panels are extensive. We have partnered with numerous customers across varying industries to provide quality, reliable units that meet varying specifications and standards. A recent customer in the Tertiary filtration industry commissioned us for a wastewater filtration control panel design and development project.

This control panel was designed to operate and control two filter units, each with one filter drive and one backwash pump. To achieve this, we developed a 480 volt, 3 phase unit with a 5 HP backwash pump and a 3 HP filter drive. Measuring 60″ high x 36″ wide x 12″ deep, the stainless steel panel featured alarm contacts that signal for notification of failures, an automatic restart in the event of a power failure, circuit breakers and a surge protector device. We also included a control power transformer to reduce a higher voltage to a lower voltage, and control panel heater to prevent condensation buildup, motor starters, alarms, and an emergency stop button. These elements are critical for the safe operation of the panel and safety is a crucial component in all of our designs.

Upon completion of the control panel, it was tested at site voltage, and all field devices and operations were simulated prior to shipment to the customer. The unit passed our inspections and met UL508A and UL698A standards. The customer’s expectations were exceeded and we were pleased to showcase our capabilities in wastewater process controls in addition to transport.

Contact STA-CON to partner with you on your next project. We know you’ll be pleased with the quality, cost-effective designs we produce.

Wastewater Filtration Control Panel Design and Development Project

Wastewater Filtration Control Panel Design and Development Project

This Control Panel will operate and control two filter units; each includes one filter drive and one backwash pump.

Capabilities Applied/Processes

Primary:
Design Engineering/Product Development
Assembly

Overall Part Dimensions

Height: 60″
Width: 36″
Depth: 12″

Material Used

316 Stainless Steel

In process testing/inspection performed

The panel was tested at site voltage and all field devices and operations were simulated prior to shipment.

Features

Voltage: 480 VAC
Phase: 3 PH
Wires: 4 W
Motors
5 HP Back Wash Pump
FLA: 6.6 A

3 HP Filter Drive
FLA: 4.8 A

Alarm contacts that signal for notification of failures
Automatically restart in the event of a power failure
Circuit Breakers
Surge Protector Devise
Against temporary excess voltage and or current in an electrical circuit

Control Power Transformer
Reduce a higher voltage to a lower voltage

Control Panel Heater
Prevents condensation buildup Emergency Stop Push Button
Hand – Off – Automatic Switch
Motor Starters
Alarm Light
Alarm Horn
Alarm Silence Button
Remote Alarm Dry Contacts

Industry for Use

W&WW Treatment and Distribution – Tertiary Filtration Industry

Delivery/Turnaround Time

8 weeks

Delivery Location

CT

Standards Met

Customer Specifications
UL508A
UL698A

Product Name

Control Panel

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STA-CON has been in business for more than 50 years, developing, designing, manufacturing, and delivering reliable control systems at competitive prices. See how we can fulfill your requirements!

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